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Maintenance & Revamp Projects

Plant maintenance services - GTC Energy
About Maintenance & Revamps

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GTC Energy delivers reliability-centric maintenance and pragmatic revamps that extend asset life, boost efficiency and reduce cost of ownership. From CBM diagnostics to control migrations and energy upgrades, we plan and execute with safety, speed and documentation rigor.

We serve oil & gas, petrochemicals, power, chemicals, metals, water and diversified industrial plants—greenfield, brownfield and live operations.

Maintenance Scope Includes:

  • Preventive & predictive maintenance (RCM/CBM programs)
  • Condition monitoring—vibration, IR thermography, ultrasound, oil analysis
  • Rotating equipment overhauls—pumps, compressors, turbines, gearboxes
  • Static equipment—vessels, exchangers, boilers, heaters, storage tanks
  • Valves—overhaul, testing & calibration (PRV, control, on/off)
  • Electrical—HT/LT systems, MCC/PCC, protection testing, PQ audits
  • Instrumentation—calibration, loop checks, analyzers, control valves
  • CMMS enablement (master data, PM plans), spares & inventory optimization
  • 24×7 breakdown support, callout SLAs & Annual Maintenance Contracts

Revamp & Upgrade Scope Includes:

  • Debottlenecking studies, capacity expansion & process reroutes
  • Control system migrations—PLC/DCS/SCADA, HMI historians, networks
  • Electrical retrofits—VFDs/soft starters, APFC, power factor & harmonics
  • Energy efficiency—waste heat recovery, efficient drives, LED lighting
  • Piping modifications, tie-ins, hot/cold cuts, welding & reinstatement
  • Safety upgrades—HAZOP actions, interlocks, flame/gas detection, LOTO
  • Structural reinforcements, platforms, cable management optimization
  • Digitalization/IIoT—smart sensors, dashboards, remote diagnostics
  • Documentation—as-builts, test certificates, O&M updates, training

Why Choose GTC Energy?

Reliability-First Approach

RCM/CBM frameworks with measurable KPIs—availability, MTBF/MTTR and lifecycle cost.

Minimal Downtime Revamps

Pre-fab, plug-and-play and staged cutovers to keep production on stream.

Multi-Discipline Expertise

Mechanical, piping, E&I, controls, energy and digital teams under one roof.

Compliance & Traceability

ITPs, WPS/PQR, calibration certificates, FAT/SAT, punch closure and as-builts.

Data-Driven Decisions

CMMS analytics, condition data and energy dashboards to prioritize ROI-heavy actions.

Quality, Safety & Compliance — Assured in Every Upgrade

From risk assessments and method statements to functional testing and handover dossiers—we embed QA/QC and HSE at every step. All works comply with applicable IEC/IS, ASME/AWS, OEM and statutory norms.

We deliver complete documentation: inspection reports, test certificates, calibration records, O&M updates and training to ensure smooth sustainment post-handover.

Revamp and upgrade execution - GTC Energy