Minimal Downtime.
Maximum Reliability.
GTC Energy executes complex shutdowns and turnarounds with disciplined planning, airtight safety and fast, multi-discipline delivery. From job packs and permits to overhauls, tie-ins, testing and commissioning—we bring the people, tools and controls to restart safely and on schedule.
We support refineries, petrochemicals, chemicals, fertilizers, power and process industries—greenfield, brownfield and partial-unit outages.
Pre-Shutdown Planning Includes:
- Scope finalization, walkdowns, tagged work lists & bill of jobs
- Job cards with method statements, risk assessments & ITPs
- Resource loading, mobilization plan & spares/consumables strategy
- PTW/LOTO planning, isolations, purging & inerting plans
- Scaffolding, rigging & heavy lifts planning with load charts
- Schedule baseline (Primavera/MSP), critical path & look-ahead
- Vendor/OEM coordination and turnaround logistics
Execution & Commissioning Covers:
- Static equipment: exchangers, columns, vessels, boilers, heaters
- Rotary equipment: pumps, compressors, turbines, gearboxes
- Piping: replacements, tie-ins, hot/cold cuts, welding & PWHT
- Valves: overhaul, lapping, seat replacement & pressure testing
- Instrumentation/Electrical: calibration, loop checks, MCC/relay tests
- NDT & inspection: UT, RT, PT, MPT, hardness, PMI, leakage tests
- Refractory/insulation, painting, heat tracing & reinstatement
- Flushing, hydrotesting, air blowing, nitrogen purging & start-up support
Why Choose GTC Energy?
Quality, Safety & Compliance — Built Into Every Shutdown
Our QA/QC checkpoints cover material receipt, fit-ups, welding, NDT acceptance, reinstatement and pre-commissioning. Each step is verified and recorded to ITPs.
We comply with applicable standards and statutory norms, maintaining audit-ready dossiers with punch-list closure, test certificates and as-built drawings for handover.
